Comparison between CNC machine tool processing technology and traditional machine tool processing technology
1.1 Structural Performance Analysis
In traditional machine tool processing, workers need to use cantilever beams and tailstock for support. However, in CNC Machining, workers only need to use fixed cycle technology to provide support. In traditional machine tool technician techniques, workers need to process hole positions using methods such as engraving, filling, and modification. However, in CNC machining, workers can achieve scientific machining of hole positions by using different forms of circular interpolation methods. China‘s science and technology continue to develop, and the machining process of CNC machine tools is also constantly being optimized and improved. In terms of hole machining, hard cutting has become a new numerical control method and is widely used in machine tool machining.
Compared with traditional machine tool processing techniques, the structural performance processing technology of CNC machine tools has the following advantages: firstly, it can maximize cost savings, improve construction efficiency and level. Secondly, it can improve the production efficiency of processing enterprises and obtain more profits. Thirdly, traditional grinding methods can be optimized by fixing the grinding position. Fourthly, it can improve the quality of machine tool processing and enhance the accuracy of ball screws.
1.2 Program Instruction Analysis
In traditional machine tool processing, workers need to use manual means to control the workflow. However, after adopting CNC machining technology, instructions can be input into the electronic system, and through the instructions of cyclic machining, automatic machining of the machine tool can be achieved. By utilizing CNC machining technology, the organic integration of rough and fine machining can be achieved, and automatic tool changing can be performed to meet the architecture requirements of the machine tool. In traditional machine tool processing, workers need to subdivide various processes. However, after applying CNC machining technology, multiple processes are integrated into one process, including fine machining of parts, processing of threading, chamfering, and so on.
Compared with traditional machine tool processing techniques, the processing technology of CNC machine tool program instructions has the following advantages: firstly, it can simplify the process steps and concentrate on machine tool construction. Secondly, the process content can be optimized to improve work efficiency. Thirdly, it can improve the accuracy of work and enhance the effectiveness of process planning.
Comparative analysis of CNC cutting tools and traditional cutting tools
Numerical control cutting tools rely on numerical control technology and are a new type of cutting tool. There is a significant difference between CNC cutting tools and traditional cutting tools: in terms of materials, traditional cutting tools are generally made of steel or iron, while CNC cutting tools are made of materials such as diamond and alloys. From an application perspective, traditional cutting tools can only operate in a single line, but CNC cutting tools can achieve standardized operation and meet the needs of automatic tool changing. From a maintenance perspective, traditional cutting tools require regular maintenance, but CNC cutting tools do not require polishing.
Compared with traditional cutting tools, CNC cutting tools have the following advantages: firstly, the working efficiency of CNC cutting tools is higher than that of traditional cutting tools. Secondly, the precision of CNC cutting tools is relatively good. Thirdly, the safety performance of CNC cutting tools is better. Fourthly, CNC cutting tools are more professional. With the continuous development of China‘s economy and society, the demand for cutting tools in the processing industry is expanding, and traditional cutting tools can no longer meet the needs of processing. For the cutting tool industry, it is necessary to promote the optimization and upgrading of its own industrial structure, and it is imperative to expand the production of CNC cutting tools.
Comparative analysis of CNC fixtures and traditional fixtures
The processing method of traditional fixtures is very simple. Specifically, the processing method of traditional fixtures can be summarized as one person, one knife, one process. In the process of machining parts, it is necessary to divide the work into various processes and then use specialized machining techniques in each process. The processing method using traditional fixtures has several drawbacks: firstly, the process volume is too large, which will waste a lot of manpower and material resources. Secondly, the processing efficiency is very low and the preparation time is too long. The third production cycle is long and the consistency of parts is poor.
The CNC fixture adopts high-speed cutting method to achieve fully automated machining process. Compared with traditional fixtures, CNC fixtures have the following advantages: firstly, the force of CNC fixtures is relatively large, so the stability is better. Secondly, the flexibility limit of CNC fixtures is relatively high, and the corresponding elastic changes are significant. Thirdly, the positioning of CNC fixtures is relatively accurate, which can ensure the quality of machining. In the process of applying CNC fixtures, workers need to use the CNC device system to inspect various fixtures, and then enter the relevant information of the fixtures into the system. There are also some common machine tools and equipment in the machining center of CNC fixtures. However, unlike the usage strategy of traditional fixtures, CNC fixtures do not require prior preparation. Instead, they only need to analyze the various parameters of the device system to grasp the hole center, and then use cutting tools to increase the hole depth.